How to Set Up the TR40S Flight Simulator with Flight Seat

By Racing Simulators - World's Best Sim Rigs | Published: 2026-10-25

Category: How-to Guides

Learn how to assemble your TR40S Flight Simulator with Flight Seat. Follow these step-by-step instructions to build a rigid, immersive flight sim rig.

Quick answer

Assemble the TR40S Flight Simulator with Flight Seat by first laying out all profile pieces, then building the base frame, attaching the flight seat, and finally mounting your flight controls.

Why the TR40S frame stands out for flight sims

The TR40S uses thicker-walled aluminium profile and heavier-duty brackets than many entry-level rigs. This gives you a stiffer platform that doesn't flex when you pull back on a yoke or push rudder pedals hard. The wide-body design also leaves extra room for a center-mounted throttle quadrant or side sticks.

What to have ready before you start

You will need a set of metric hex keys (typically 4 mm, 5 mm, and 6 mm), a torque wrench if you want to be precise, and a clean, level floor. The TR40S ships with all necessary T-nuts and bolts, but having a small rubber mallet helps seat the T-nuts without damaging the profile.

TR40S Flight Simulator assembly steps

Step 1: Lay out and identify all profile pieces: Unbox the TR40S and separate the aluminium profiles by length using the included assembly manual. Group the brackets, T-nuts, bolts, and washers. Check that the flight seat mounting bracket and the flight sim mounts are present. Common mistake: starting assembly without verifying all parts can lead to rework later.
Step 2: Assemble the base frame: Join the longest profiles to form the rectangular base. Insert T-nuts into the profile slots before tightening bolts. Use the heavier-duty brackets at each corner and hand-tighten only. Ensure the frame sits flat on the floor. Keep bolts loose until the base is square; over-tightening early can warp the frame.
Step 3: Attach the flight seat: Mount the flight seat to its dedicated bracket using the supplied bolts. Slide the seat bracket into the base frame channels and adjust for your leg length. Tighten the bracket bolts once you have the seat position where you want it. Check that the seat slider (if equipped) moves freely before final tightening.
Step 4: Install the flight sim mounts: Attach the flight sim mounting plates to the upright profiles using the side-mounted brackets. Position the plates at a height that aligns your elbows at roughly 90 degrees when gripping the yoke or joystick. Tighten all bolts to the recommended torque. A common mistake is mounting the controls too high, causing shoulder fatigue during long sessions.
Step 5: Mount your flight controls and cable manage: Bolt your yoke, rudder pedals, and throttle quadrant onto the respective mounting plates. Route cables along the profile channels using zip ties or adhesive cable clips. Leave enough slack for adjustments. Tidy cables now so they don't interfere with pedal movement or get caught on your chair.
Step 6: Level and tighten everything: Use a spirit level on the base frame and seat. Adjust any shims under the feet if the floor is uneven. Then go through every bolt and tighten it to the manufacturer's specification (typically 8-10 Nm for M8 bolts). Re-check all bolts after the first few hours of use, as aluminium profile can settle slightly.

Product facts

TR40S Flight with Flight Seat: Thicker-walled aluminium profile and heavier duty brackets with side-mounted wheel uprights for rigidity. This construction minimizes vibration and flex, giving you a more realistic and consistent flight experience.
TR40S Flight with Flight Seat